Smart RFID tracking solutions for inventory management and other industries


RFID tracking: clever solutions with RFID cable ties and accessories

HellermannTyton has developed a range of RFID cable ties, accessories and RFID readers to make your RFID tracking and identification processes more efficient.

The variety of applications makes RFID technology so unique:

  • Increase efficiency in production: Many steps are eliminated because cable ties with RFID tags incorporate several functions – fastening, bundling, labeling, identification product safety , product RFID tracking and much more
     
  • Reliably label and identify products also in harsh environments: stored information on the RFID tag remains readable even in extreme production and operational environments at any time
     
  • Mark and identify inaccessible parts: RFID cable ties are a reliable alternative when conventional identification such as barcode labels can be read only with difficulty – e.g. through space restrictions or can’t be labeled because of material reasons
     
  • Support applications in industry 4.0: the purpose of an intelligent factory is almost unlimited. Today cable ties are used in almost every industry - in combination with RFID technology there is great potential for supporting the notion of a Smart Factor

 

Advantages of RFID tags

Several tasks are combined: the cable tie acts as an information carrier, product label and cable fastening – all at the same time

  • Unique identification as RFID tag is programmed with unique code
  • Fast and paperless data collection
  • Elimination of typing errors in reports
  • Reduction of working hours due to reduction of paper work
  • Controlled administration of devices and warehouse
  • Ability to hold more data than barcodes
  • Comply with legislation
  • Easy to share up-to-date information
  • Manage equipment inspections, maintenance work etc.
  • Reliable operation in harsh environments, for example wet, dusty, dirty conditions; corrosive environments; vibration and shock
  • No need for contact or line-of-sight

What is RFID used for?

RFID tracking is used in many industries. The combination of material, transponder, reading distance and surroundings decides on the use of it.

RFID tracking for inventory management

RFID tracking for inventory management

A good example is  tracking products for asset management, where RFID systems simplify the identification and management of valuable tools or equipment substantially. For this, the product to be labelled just needs to be fitted with one of HellermannTyton RFID cable ties that has been programmed with a unique code.
You can either link the pre-programmed code with a database or add specific code requirements according to your database needs.

Read one example for RFID tracking of our case studies on our HellermannTyton Blog.

The fact that each component is traceable also benefits the goods receipt. Costs become more transparent, processes along the value stream can be optimized. Product counterfeits are easier to identify. The use of RFID cables makes them completely impossible: once a cable connector is cut off, it can not be reused - because each RFID chip has a unique ID. The RFID cable ties guarantee the authenticity of the information stored on them.

RFID tracking for wind turbines

RFID tracking for wind turbines

Take an offshore wind farm as another example for RFID tracking. Engineers need to take commonly used valuable equipment with them on site to fulfil repair or maintenance tasks.
In order to manage the inventory and/or e.g. identify the location of the equipment it can be fitted with an RFID cable tie. The programmed information can be linked to a database that serves as an information and management tool for an easy way of tracking the tools.


With the help of NFC technology (near-field communication) the engineer can communicate with the RFID tie by using an app on their tablet PCs. This way it is e.g. possible to check out the equipment prior to the use and check it back in after finishing the job. The big benefit resulting from such a system is the permanent control, which have both users and administrators of these assets.

Read more about this example for RFID tracking in our RFID blog article.

RFID tracking for hazardous enviroment

RFID tracking for hazardous enviroment

Where conditions in the production facility are extreme, such as heat, dirt and liquids, RFID cable ties made of different materials are the ideal solution.
For example hydraulic service which carries out repairs to hoses. Extreme conditions come together here. A mixture of hydraulic oil, screw solution and dirt blurred the conventional product labelling until it was indecipherable. This was very problematic for the service staff. They could no longer identify which type of hose they were dealing with. What is the maximum pressure load of the hose? When was the hose made and installed? Who worked on it last?

The solution for the service company was to use Hellermanntyton RFID cable ties made of metal, which are not affected by oil or heat.

RFID tracking for construction

RFID tracking for construction

There are numerous other fields of application for RFID tracking, like crane construction. One example: Previous product labels were difficult to access and were no longer readable because several layers of paint were applied at the customer’s request. Now using HellermannTyton RFID cable ties for identification the information remains permanently readable as the chip is housed in and can withstand harsh environments or layers of paint.

Read more in our RFID blog article.

RFID tracking for automotive industry

RFID tracking for automotive industry

Processes are also simplified and optimised in the case of traceability of components. For example, in the case of defects, recalls or the monitoring of maintenance intervals. 
Or for product labelling in general, such as when installing elements in automobiles.

Here, the RFID cable tie also acts as a security measure which is more reliable and involves less effort than conventional labelling solutions. If the cable tie is ever cut off it cannot be reused.

 

The authenticity of the information on the RFID cable tie as product labelling is therefore guaranteed. This means, for example, you can very accurately trace which employee installed which component with which properties in which factory on which day.

Our products for smart RFID tracking

RFID tracking for inventory management: All HellermannTyton RFID products can be used for securing, serialisation, tracking and identification of products in the areas of resource management, electrical inspection, inventory, distribution and rental services as well as for easy management of maintenance and repair routines.

RFID cable ties

Nylon cable ties with either high or low RFID transponder – T50RFID

Nylon cable ties with RFID chip inside

RFID cable ties provide an innovative solution for clear and rapid product RFID tracking.

The nylon cable ties are equipped with an RFID transponder and therefore combine the numerous advantages of regular cable ties with RFID technology.

Metal detectable RFID cable ties with identification tag – MCTRFID

Metal detectable cable tie with RFID chip inside

Metal content RFID cable ties are made with a percentage of a metallic trace element (magnet/X-Ray) and have been especially developed for industries where the potential for contamination is a problem.

The ties can be used for securing, serialisation, tracking and identification of products e. g. in the food processing, chemical or pharmaceutical industry to support quality control effort.

Stainless steel cable ties with HF and UHF RFID transponder – MBTRFID

stainless steel cable tie with RFID chip

Stainless steel RFID cable ties are fitted with a slide-on carrier for a high frequency (HF) or an ultra-high frequency (UHF) RFID transponder.

These ties are ideal for product identification in all areas of harsh environment where high tensile strength and durability is of importance.

Accessories with RFID transponder for RFID tracking

HEXTAG – High Frequency (HF)

RFID accessory HEXTAG

The HEXTAG made from PA66 is equipped with transponder of HF frequency.
The central hole allows a simple mounting in applications where a RFID cable tie solution is not suitable.

CRADLE - High Frequency (HF)

RFID accessory CRADLE

The CRADLE, made of TPU and equipped with a HF transponder can be used on standard HellermannTyton cable ties.

RFID Readers/Writers to improve process reliability and quality

Handheld RFID Reader

two Handheld RFID Reader

The HS9 handheld RFID readers are designed to read LF transponders and read/write to HF transponders fitted to HellermannTyton RFID cable ties and accessories.

The HS9 reader is available for low frequency (LF, 125 kHz, read-only) and for high-frequency (HF, 13.56 MHz, read & write) transponders.

RFID - Reader - Desktop

RFID - Reader for Desktop

The RFID-DT22 desktop reader for stationary use has been designed to read and write from/to high frequency (HF 13.56 MHz) transponders fitted to HellermannTyton RFID cable ties and accessories.

The readers act as an interface between the RFID transponder and computer systems or databases. Radio waves transmit the data from the RFID transponder to the reader, so that contactless reading and/or writing of information is possible.

What is RFID?

Radio frequency identification, for short RFID, is a generic term for technologies that use radio waves to automatically identify objects or people. The data transfer is affected by means of electromagnetic waves.

To enable RFID recognition at all, the goods that you want to identify need a so-called RFID transponder or RFID tag, which can then respond to the request of a reader. This is done through radio waves, which explains the name of the system and just ensures that no direct contact between the transponder and reader must exist.

The RFID technology makes it possible to transmit information to goods without contact and line of sight.

HellermannTyton offers a range of passive RFID technologies (cable ties and accessories equipped with RFID tags) which can be read with RFID readers to deliver quick and accurate reporting.

Passive RFID tags in cable ties are used for applications such as:

  • Resource and asset management
  • Theft preventing and traceability
  • Security tagging
  • Essential maintenance
  • Attendance verification and time recording
  • Leak detection
  • Baggage tagging
  • Vehicle identification
  • Automation processes

There is an ever increasing need by business to ensure the traceability and record-keeping of calibration, location and maintenance requirements to current quality and accreditation standards.

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Update: 18/06/2017 © HellermannTyton 2016